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GKF潔凈型臥式刮刀卸料離心機

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  • 公司名稱張家港市中南化工機械有限公司
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  • 更新時間2023/7/19 15:37:00
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張家港市中南化工機械有限公司(前身張家港中南化工機械廠)位于風景秀麗的全國文明城市張家港地區(qū),北鄰長江,東南鄰近上海、浙江、地理位置十分*,南北交通十分便利。 公司成立于1996年,是集科研、生產(chǎn)于一體的離心機專業(yè)制造單位。 公司目前主要生產(chǎn)產(chǎn)品為:三足式離心機(SS、SB、SSC、SD、SX、SG、SGZ200-1500型),平板式離心機(PSB、PSD、PG、PGZ、LS、LSD、LGZ、ZL、LSF、PDL、PAUT1000-1600),臥式離心機(LW、LWL、GK,HY、HR300-530)主推產(chǎn)品為:PAUT、PDL、PSD、PGZ、LGZ1000-1600、LWL450離心機,是化工部裝備總公司定點生產(chǎn)企業(yè)之一,公司技術(shù)力量雄厚,加工裝備齊全、檢測手段*,對離心機的設(shè)計、研究、制造已有優(yōu)久的歷史。連續(xù)多年被工商部門評定為“重合同、守信用”企業(yè),2007年為中國質(zhì)量信譽中心評為“質(zhì)量信譽跟蹤產(chǎn)品”,2008年被認定為中國,并通過ISO9001:2000質(zhì)量管理體系認證,中國國家機械安全認證,目前公司產(chǎn)品以遠銷美國,日本及東南亞地區(qū)等多個國家。 公司始終貫徹 “客戶、質(zhì)量至上”的宗旨,多年來為確保離心機產(chǎn)品質(zhì)量,<中南人>建立了非常完善的質(zhì)量檢測保障體系,并擁有一支專業(yè)的檢測團隊。所有產(chǎn)品質(zhì)量嚴格執(zhí)行ISO9001:2000標準,不息投資重金引進動平衡、磁粉探傷、輻射探傷等各種*的檢驗設(shè)備,從原材料入庫到產(chǎn)品出廠都進行嚴格的檢驗,做到:“定人,定位,定責”,同時對客戶的反饋意見,公司中層以上人員及工程師能及時的進行跟蹤,改進。正是在這樣的質(zhì)量檢測保障體系和企業(yè)營造的氛圍,中南離心機3大系列22多個品種離心機已成功運用到制藥、化工、食品等領(lǐng)域,其的性能和穩(wěn)定性受到了廣大客戶的一致認可和贊譽。 公司18年的發(fā)展歷程,讓中南人意識到“中南”不只是離心機的專業(yè)制造者,更是真誠服務的溝通者,在未來的發(fā)展道路中我們始終堅持奉行 “精研求進,真誠做事”的原則,一如既往地攜手四海賓朋,奉獻我們的智慧和真誠。公司愿與您攜手共創(chuàng)輝煌的明天!
GKF潔凈型臥式刮刀卸料離心機
GKF潔凈型臥式刮刀卸料離心機 產(chǎn)品信息

1.技術(shù)參數(shù).png

項目

型號

GKF800

GKF1000

GKF1250

GKF1600

轉(zhuǎn)鼓直徑mm

800

1000

1250

1600

轉(zhuǎn)鼓長度mm

400

500

625

800

轉(zhuǎn)鼓容積L

100

172

340

690

裝料kg

125

240

425

950

轉(zhuǎn)鼓轉(zhuǎn)速r/min

1600

1400

1200

950

分離因數(shù)

1145

1090

1007

808

電機功率kw

30

37

55

90

外形尺寸(長寬高)mm

2500*1600*1800

2800*1800*2000

3820*2450*2100

4200*2700*2800

機器重量kg

5500

8500

16000

20000


2.產(chǎn)品特點.png

1.全密閉、潔凈型結(jié)構(gòu)設(shè)計,符合cGMP要求,滿足藥品、食品的無菌生產(chǎn)要求。

2.隔墻式結(jié)構(gòu)設(shè)計,電機傳動、液壓潤滑等動力系統(tǒng)與轉(zhuǎn)鼓、機殼、進出料裝置等生產(chǎn)區(qū)通過機座面板與墻體的柔性連接,隔斷。

3.采用PLC控制,按預定程序自動運行。觸摸屏操作,可實現(xiàn)人機對話,操作、維護方便。

4.執(zhí)行元件采用電-氣-液自動控制,進料、過濾、洗滌、脫液甩干、卸料、殘余濾餅去除、在線清洗、在線滅菌等全過程監(jiān)控。

5.機殼為整體大翻蓋形式,便于對轉(zhuǎn)鼓及工作區(qū)域全部部件進行清洗;快開式液壓鎖緊結(jié)構(gòu),操作方便可靠。

6.采用變頻控制,轉(zhuǎn)鼓速度無級可調(diào)??砂匆笤O(shè)定進料、洗滌、分離、卸料、殘余濾餅吹掃等工藝速度。

7.液態(tài)阻尼式隔振裝置,無需浮動平臺,機器運轉(zhuǎn)平穩(wěn)。

8.雙重主軸密封結(jié)構(gòu)設(shè)計,確保潔凈區(qū)不被潤滑油及其它污染物污染。所有密封件均采用氟橡膠和硅橡膠。

9.完善的多重安全保護系統(tǒng),轉(zhuǎn)速監(jiān)控、過振動保護、開蓋保護、電機過熱過載保護、門蓋鎖緊電-液聯(lián)鎖保護、刮刀限位保護、主軸承溫升保護、潤滑斷油保護等裝置保

證離心機的安全運行。

10.離心機潔凈區(qū)采用優(yōu)質(zhì)不銹鋼制造,與物料接觸部分表面高等級鏡面拋光,符合耐腐蝕和衛(wèi)生要求。

11.氣體反吹裝置,可在刮料時輔助刮刀卸料,有效去除殘余濾餅層。

12.在線清洗系統(tǒng),在離心機中內(nèi)外表面、轉(zhuǎn)鼓底、卸料斗、門蓋等部位設(shè)置多個噴淋式清洗頭,可在線對工作區(qū)內(nèi)部進行沖洗,達到工藝上的潔凈度要求。

13.全自動在線監(jiān)測的氮氣保護系統(tǒng),確保離心機始終在惰性氣體的正壓下工作,必要時可配置在線氧量分析儀,以實現(xiàn)防爆要求的目的。

14.可配置在線滅菌裝置(VHP),對離心機內(nèi)腔及管路進行在線滅菌。


1.Fully sealed, clean structure design, in line with cGMP requirements, to meet the requirements of sterile production of drugs, food.

2. Partition structure design, motor drive, hydraulic lubrication and other power system and drum, housing, feed in and out device and other production areas through the flexible connection of the frame panel and the wall, completely cut off.

3. PLC control and automatic operation according to predetermined procedures.Touch screen operation, can realize man-machine dialogue, easy operation and maintenance.

4. The actuator adopts electric-gas-liquid automatic control, monitoring the whole process of feeding, filtering, washing, dewatering, drying, unloading, removal of residual filter cake, online cleaning, online sterilization and so on.

5. The housing is in the form of integral large clamshell, which is convenient for complete cleaning of all parts of the drum and working area;Quick opening hydraulic lock structure, easy and reliable operation.

6. Variable frequency control, drum speed stepless adjustable.The process speed of feeding, washing, separating, discharging and residual filter cake blowing can be set as required.

7. Liquid damping type vibration isolation device, no floating platform, smooth operation of the machine.

8. Double spindle seal structure design ensures that the clean area is free from lubricating oil and other pollutants.All seals are made of fluorine rubber and silicone rubber.

9. Perfect multiple safety protection system, including speed monitoring, over-vibration protection, cover opening protection, motor overheating and overload protection, door cover locking electric-hydraulic interlock protection, scraper limit protection, main bearing temperature rise protection, lubrication oil break protection and other device protectionVerify safe operation of centrifuge.

10. The centrifuge clean area is made of high-quality stainless steel, and the surface in contact with the material is polished with a high level of mirror surface, meeting the requirements of corrosion resistance and sanitation.

11. Air backblowing device can assist the scraper to unload the material when scraping, effectively removing the residual filter cake layer.

12. Online cleaning system: multiple spray cleaning heads are set on the inside and outside surface, drum bottom, discharge hopper, door cover and other parts of the centrifuge, which can flush the inside of the work area online to meet the cleanliness requirements of the process.

13. The nitrogen protection system of automatic online monitoring ensures that the centrifuge always works under the positive pressure of inert gas, and the on-line oxygen analyzer can be configured if necessary to achieve the purpose of explosion protection.14. Online sterilization device (VHP) can be configured to sterilize the centrifuge chamber and pipeline online.


3.工作原理.png

GKF型防爆式臥式刮刀卸料離心機是連續(xù)運轉(zhuǎn)、間隙操作的過濾式離心機,結(jié)構(gòu)與系統(tǒng)設(shè)計時充分考慮到制藥工業(yè)中的GMP要求,適用于制藥及防爆要求場合。

隔墻式安裝形式,使工作區(qū)域與機座、傳動、液壓裝置隔離,獨立式液壓系統(tǒng)和潤滑系統(tǒng),配置氮氣保護系統(tǒng)(選裝),在線清洗系統(tǒng)(選裝),氣體反吹(選裝),PLC程序控制,變頻器調(diào)速,電阻能耗制動。

其控制方式為自動控制(也可手動控制)。離心機操作過程中的進料、分離、洗滌、脫水、卸料及濾布再生、在線清洗、氮氣保護等過程按預先設(shè)定的程序運行,單次循環(huán)時間短,處理量大,并可獲得較好的過濾(濾餅含水率較低)和洗滌效果。


GKF type explosion-proof horizontal scraper discharge centrifuge is a filtering centrifuge with continuous operation and clearance operation. The structure and system design fully take into account the GMP requirements in the pharmaceutical industry, and it is suitable for the occasions of pharmaceutical and explosion-proof requirements.

Partition type installation, so that the working area and the seat, transmission, hydraulic device completely isolated, independent hydraulic system and lubrication system, equipped with nitrogen protection system (optional), online cleaning system (optional), gas back blowing (optional), PLC program control, inverter speed control, resistance energy braking.

The control mode is automatic control (or manual control).The process of feeding, separating, washing, dehydration, unloading, regeneration of press cloth, on-line cleaning, nitrogen protection and other processes in the operation of centrifuge are operated according to the preset program, with short single cycle time, large processing capacity, and good filtration (low moisture content of filter cake) and washing effect.


4.產(chǎn)品用途.png

GKF型防爆式臥式刮刀卸料離心機,適用于粘度小、有毒、有害、易燃、易爆介質(zhì)的固液分離。主要用于制藥、食品等工業(yè)領(lǐng)域的固液分離。


GKF type explosion-proof horizontal scraper discharge centrifuge is suitable for solid-liquid separation with small viscosity, toxic, harmful, flammable and explosive medium.It is mainly used for solid-liquid separation in pharmaceutical and food industries.


6.產(chǎn)品結(jié)構(gòu)圖.png

電子樣本-24_06.jpg


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