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用途User蓄能罐式液控緩閉止回蝶閥是我廠在消化吸收歐美液控閥門最并報基礎上研制而成的新型產(chǎn)品

詳細介紹

用途 User

蓄能罐式液控緩閉止回蝶閥是我廠在消化吸收歐美液控閥門最并報基礎上研制而成的新型產(chǎn)品。目前，該閥是我國一代液控蝶閥，它兼有閘閥和止回閥的功能，是一種能按預先調(diào)定好的程序，分兩階段快關(guān)和緩閉的動作來消除水錘對管網(wǎng)破壞的理想控制設備。

The storage tank type liquid control and control of the butterfly valve is a new product which is developed by our factory in the process of absorbing and absorbing the European and American liquid control valves. At present, the valve is the latest generation of hydraulic control butterfly valve in our country, it has both the function of the gate valve and check valve, is a kind of can according to the setting in advance good program, two stages fast shut gentle close your action to eliminate water hammer in pipeline damage their ideal control system.

特點 Characteristic

本閥的顯著特點是：用蓄能罐取代了目前國內(nèi)幾家閥門廠生產(chǎn)的重錘式液控蝶閥中的重錘，將重錘勢能變?yōu)榱黧w蓄能，不僅節(jié)省了長期運行支承重錘所耗的能量，改善了液壓系統(tǒng)的保壓性能，避免了運行時維護人員的人身傷亡事故和精神上的不安全感或恐懼感，而控制機構(gòu)構(gòu)思新穎，設計合理，體積小，重量輕，結(jié)構(gòu)簡單，功能齊全，動作靈活可靠、外形美觀、節(jié)能節(jié)材，維修方便，且維修時不需停止水泵工作等。
本閥具有較完善的液壓系統(tǒng)和電氣控制系統(tǒng)，可手動油泵即可關(guān)閉閥門。閥門可以全開、全閉，也可半開、半閉，運用十分方便。
本閥液壓站和電氣控制箱可以裝在閥體上，也可以與閥體分離就近安裝，閥體可以水平布局，也可垂直安裝，可視現(xiàn)場條件選擇。
This valve the salient features are: energy storage tank to replace the present domestic several valve factory in the production of hydraulic control butterfly valve with a heavy hammer hammer, hammer potential energy into the fluid energy, not only save the long running bearing weight of energy consumption, improve the pressure of the hydraulic system performance, to avoid the runtime maintenance personnel casualty accidents and mental insecurity or fear, control mechanism and the design is novel, reasonable design, small volume, light weight, simple structure, complete functions, movements flexible and reliable, good appearance, energy-saving material saving, convenient maintenance, and do not need to stop the pump when maintenance work and so on.
The valve has a complete hydraulic system and electrical control system. The valve can be closed by manual oil pump.Valves can be fully open, fully closed, or partially open and semi-closed, which can be easily used.
This valve hydraulic station and the electrical control box can be installed in the valve body, can be separated from the valve body close to installation, the valve body can be horizontal layout, also can be installed vertically, visual field condition selection.

工作原理 Working prin

1、常規(guī)工作：
(1)閥門開啟：啟動電機帶動油泵運轉(zhuǎn)，液壓油經(jīng)濾網(wǎng)、油泵、單向閥、手動截止閥進入蓄能罐至額定壓力后停止。電磁閥通電，蓄能罐內(nèi)的壓力油經(jīng)高壓膠管進入擺動油缸(以下簡稱油缸)的尾端，推動活塞桿伸出，帶動與之相連的連桿和閥軸，使蝶板旋轉(zhuǎn)開啟，液壓油從油缸的前部排出，經(jīng)調(diào)整閥，電磁換向閥流回油箱，實現(xiàn)可調(diào)的無級勻速開閥。隨之，蓄能罐充壓力油至額定壓力后油泵停止(參見液壓原理圖)。
(2)閥門關(guān)閉：切斷電磁閥電源(或反作用型即電磁閥通電)，蓄能罐內(nèi)的壓力油進入油缸的前部，推動活塞桿退回，液壓油從油缸尾端的快慢開角度調(diào)節(jié)桿，快關(guān)調(diào)速閥，慢關(guān)調(diào)速閥流回油箱，按預先調(diào)定的3個控制程序?qū)崿F(xiàn)關(guān)閥。
(3)任意位置停止：蝶閥在開啟或關(guān)閉過程中，切斷油缸的回油，蝶板即停止在任意位置(此功能不能調(diào)節(jié)流量使用)。
2、電動油泵直接供壓力油開、關(guān)蝶閥：切斷蓄能罐內(nèi)的壓力油、關(guān)閉手動形式上閥J1、J2(參見液壓原理圖)。啟動電機、油泵的壓力油分別進入油缸的后端或前部即可實現(xiàn)勻速開、閉蝶閥。
3、搖動手動油泵開、關(guān)蝶閥：(切斷蓄能罐內(nèi)的壓力油和關(guān)掉電動油泵)電磁閥得電或失電，搖動手動動油泵即可實現(xiàn)開、關(guān)蝶閥。
4、蓄能罐補壓力油：一般情況下，蓄能罐內(nèi)的油壓為額定值(上限值)，當液壓系統(tǒng)在長時間的工作狀態(tài)下，由于有極微量泄漏使油壓降至額定值(下限值)(仍高于工作油壓值)時，壓力控制器動作，啟動油泵電機進行補壓力油。油泵啟動間隔時間為：閥門通徑DN≤900大于300小時，DN≥1000大于500小時。
5、蝶閥、水泵聯(lián)鎖保護：當電磁換向閥出現(xiàn)故障(換向失控)或誤操作時，聯(lián)鎖裝置即發(fā)出跳閘信號，使水泵停止運轉(zhuǎn)。
1. Routine work:
(1) valve opening: start the motor to drive the pump operation, hydraulic oil through the filter screen, oil pump, one-way valve, manual globe valve to enter the storage tank to the rated pressure to stop.The solenoid valve is energized and the pressure oil in the storage tank is pumped through a high pressure hoseInto swinging the end of the cylinder (hereinafter referred to as the cylinder), to push the piston rod, drive shaft is connected with the connecting rod and valve, rotate and open the butterfly plate and the front of the hydraulic oil from the oil cylinder, adjusted valve, electromagnetic directional valve flow back to the fuel tank, real
Now adjustable non-uniform open valve.Subsequently, the storage tank is filled with pressure oil until the pump stops (see the hydraulic schematic diagram).Electromagnetic valve (2) : the valve closed to cut off the power supply (or reaction type solenoid valve power), the front of the energy storage tank pressure oil into the cylinder, the push rod returned, the hydraulic oil from the oil cylinder end opening Angle adjusting screw rod, fast shut
The speed regulating valve, the slow speed control valve flow back to the tank, according to the preset three control procedures to realize the valve.
(3) stop at any position: in the process of opening or closing the butterfly valve, the oil cylinder is cut off and the butterfly plate is stopped in any position (this function cannot regulate the flow).
2. The electric oil pump is directly used for pressure oil and the butterfly valve: cut off the pressure oil in the storage tank, and close the manual valve J1 and J2 (see hydraulic schematic diagram).The pressure oil of starting motor and oil pump goes into the back end or front of the cylinder. The department can achieve uniform speed and close butterfly valve.
3. Shake the manual oil pump to open and close the butterfly valve: (cut off the pressure oil from the storage tank and turn off the electric oil pump) the solenoid
valve can be turned off or lost, and the pump can be opened and closed.
4, energy storage tank pressure oil: under normal circumstances, the energy storage tank for oil pressure rating (upper limit), when the hydraulic system under the working condition for a long time, because have very low leakage oil pressure drop to rating (lower limit) (still above
When working oil pressure value, the pressure controller action, start the oil pump motor to make up the pressure oil.The starting interval of oil pump is: the valve size DN is less than 900, which is greater than 300 hours, and the DN is greater than 1000 hours.
5. Butterfly valve and water pump interlock protection: when the solenoid reversing valve fails (out of control) or misoperation, the interlock device sends out the tripping signal to stop the pump running.

型號編制說明 Model description

例：1200DX7K41X-10
表示通徑DN1200的蓄能罐式液控止回蝶閥，傳動方式為液動，法蘭連接，結(jié)構(gòu)形式為垂直板式，密封面材料為橡膠，公稱壓力為1MPa。Example: 1200DX7K41X-10
The storage tank type liquid control check and check butterfly valve with the diameter of DN1200 is indicated, the transmission mode is fluid, flange connection, the structure form is vertical plate type, the sealing material is rubber, and the nominal pressure is 1MPa.

基本參數(shù) Basic parameters

公稱壓力 PN(MPa)	試驗壓力Ps(MPa)		工作溫度 Working temperatuer					適用介質(zhì) Applicable medium
公稱壓力 PN(MPa)	密封 Seal	Strength	Dx7k41X-	2.5 6 10	Dx7k41H-	2.5 6 10	C	Dx7k41X-	2.5 6 10	Dx7k41H-	2.5 6 10	C
1	1.1	1.5	≤80℃		≤250℃			水、油品及其它非腐蝕性液體 Water, oil and other non-corrosive liquids		煤氣、蒸氣及其它廢氣體 Gas, steam and other waste gases
0.6	0.66	0.9
0.25	0.275	0.375

特殊參數(shù) Special parameters

閥門通徑 Valve size		≤1200	≥1400	可調(diào) Adjustable
開閥時間 Open valve time（S）		10~60	30~120
關(guān)閥時間（S） Close valve time	快關(guān) Fast shut	1.2~25	2~30
	慢關(guān) Slowly shut	2~60	4~60
關(guān)閥角度 Close valve Angle	快關(guān) Fast shut	65°±10°
	慢關(guān) Slowly shut	25°±10°

主要零件材料 Major part material

零件名稱 Part name	材料 Material
	Dx7k41X-	2.5 6 10	Dx7k41H-	2.5 6 10	C
閥體、蝶板 Body, butterfly plate	灰鑄鐵 Gray cast iron		碳素鋼 Carbon steel
閥軸 Valve shaft	不銹鋼 Stainless steel		不銹鋼 Stainless steel
閥體密封圈 Body seal ring	黃銅 Brass		不銹鋼 Stainless steel
蝶板密封圈 Ring seal	丁腈耐油橡膠 Butyronitrile oil resistant rubber		不銹鋼 Stainless steel

1、閥體	1, the valve body
2、蝶板	2, the butterfly plate
3、擺動油缸	3. Oscillating cylinder
4、快慢關(guān)角度調(diào)節(jié)桿	4. Fast and slow Angle adjustment lever
5、慢關(guān)調(diào)速閥	5. Slow speed control valve
6、快關(guān)調(diào)速閥	6. Speed control valve
7、高壓膠管	7. High pressure hose
8、手動截止閥J1（控制前蓄能罐）	8. Manual globe valve J1 (control front storage tank)
9、手動截止閥J2（控制后蓄能罐）	9. Manual globe valve J2 (control back storage tank)